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Arc energy reduction and the National Electrical Code

What is incident energy?

The potential magnitude of an arc flash is characterized as arc energy, or “incident energy” and is quantified by the arc flash heat energy found at the worker’s body and is measured in cal/cm2 or J/cm2.  Incident energy increases as available fault current and clearing time increase.  The higher the incident energy the more severe the arc flash event can be. Therein lies the importance of arc energy reduction.

To support this, the National Electrical Code (NEC) introduced and has continued to evolve arc energy reduction Sections 240.67 for fuse applications and Section 240.87 for circuit breaker applications. Incident energy reduction in accordance with the NEC offers enhanced safety to personnel and the public by proper calculation and design.

Reduce the incident energy = reduce the severity

Understanding arc flash safety

No matter where you are in your arc flash safety journey, it may at times seem confusing and overwhelming. This handbook provides the information you need to know about NFPA 70E workplace standard, arc flash studies, labels, boundaries, PPE, training and mitigation solutions. 

Arc flash studies and calculating incident energy

The purpose of an arc flash study is to quantify how much energy could be emitted in the event of an arc flash, as calculated per IEEE Std 1584-2018 and based on a number of factors including:

  • Working distance
  • Voltage
  • Available fault current
  • Clearing time of the upstream device

That quantity is called “incident energy” and it’s expressed in calories per centimeters squared (cal/cm2). 

The incident energy is used to determine what personal protective equipment (PPE) should be worn when working with energized equipment and where the arc flash boundary is, or the distance from the equipment where no special arc flash PPE is required. When incident energy numbers are derived from an arc flash study, facilities can make informed decisions on how to protect employees and mitigate risks. 

Incident energy and NEC 240.67 and 240.87 code requirements

Personal protective equipment is only part of the story. The National Electrical Code (NEC) introduced articles 240.67 (for fusible equipment) and 240.87 (for circuit breaker equipment) requiring an approved method for reducing arc energy by reducing clearing times. 

The scope of the NEC Arc Energy Reduction requirements applies to all fusible and circuit breaker devices 1200 A and above. Achieving compliance with NEC Arc Energy Reduction requirements starts with understanding arcing current levels around your facility and how they relate to incident energy. Once you have a thorough understanding of the risks, you can take the proper steps to reduce them. 

NEC approved methods for arc energy reduction

Significantly high levels of arc-flash incident energy can be extremely hazardous. It is imperative to incorporate incident energy reduction methods into the design and installation of electrical equipment to lower these levels and provide for a safer installation for the qualified electrical workers.  

The NEC covers arc energy reduction under NEC Section 240.67 for fuses and NEC Section 240.87 for circuit breaker applications. 

Learn about the 7 approved methods of NEC 240.87 for circuit breaker applications

Is your current fuse application in compliance with NEC 240.67?

 

What is an arc flash?

An arc flash occurs when a fault in equipment causes the release of energy in the form of a cloud of vaporized metal allowing current to flow through the air. It’s like a flash of lightning, and like lightning, it releases a tremendous amount of energy in the form of light, heat and sound. 
One of the primary reasons for electrical injuries is electric arcing, commonly referred to as arc flash. Arc flash incidents are often related to human error when work is being performed on or around energized electrical equipment. Even when the work involves control equipment and the handling of small, low-voltage electrical components, the risk of arc flash still exists.