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  • Mine Automation & Monitoring Systems



    Essential for ensuring the safe and efficient operation of a mining site, our solutions deliver full visibility of operations and real-time data for maximum control, reduced downtime and maximum energy efficiency.

Belt Conveyor Control System

Conveyor belts are one of the most essential components of a conveyor system, seamlessly transporting materials from mining sites to processing facilities or loading areas.

Eaton’s FHF-BT Belt Conveyor Control System enhances efficiency by precisely controlling the speed, movement, and weight load on the belt. This ensures continuous safe operation, significantly reducing downtime and optimizing production rates, while minimizing the need for on-site personnel in safe, continuous operation.

The system offers three robust types of control: main, local, and central control from the surface, ensuring comprehensive management and safety.

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Features & Benefits

  • Fully integrated system layout including digital/ analogue modules, loudspeakers and interlock devices, offering a comprehensive solution 
  • Acoustic warning alarms to ensure safety when belt conveyor starts
  • Up to 32 programmable text messages
  • Safety circuit control (SIL 3) with integrated device detection
  • Free programmable system software with standard PLC (multiprog), compliant with IEC61131 Norm
  • Intrinsically safe 10.1” display for easy system visualization
  • Simultaneous control of up to 3 belt conveyors
  • Seamless integration with SCADA systems

       

  • Profibus-DP, Ethernet, and serial interfaces included for seamless integration
  • Surface station connection via fiber optic interface
  • Easy and simple connection to loudspeaker and interlock system
  • Quick remote station connectivity using loudspeaker system cables
  • High protection class, certified to Ex | M2 Ex ib I Mb for enhanced safety
  • Quick system set up with prefabricated system cables and standard plc software
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Gas Monitoring System

In the harsh environment of mining, it is important to protect against hazardous gases and materials.

Eaton’s FHF-BT Gas Monitoring System is essential to monitor and control the concentration of harmful gases in confined spaces to protect your people and infrastructure from the risk of explosion.

The ZM51 data communication system transmits critical measurements of methane, carbon monoxide, dust concentration, and air velocity, ensuring safety by triggering warnings or evacuations when gas levels exceed safe limits.

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Features & Benefits

  • Highly flexible system with digital/ analogue modules
  • Software approved by notified body (DMT-Germany)
  • Data bus via copper cable or fiber optic ring 
  • Capable of extending up to 20 kilometers
  • Regular system checks against set benchmarks
  • Enhanced control through local shut down functionality
  • Continuous operations with the substation supported by a local Intrinsically safe UPS

       

  • Easy remote calibration of gas sensors
  • Highly certified to I M1 Ex ia I Ma standards
  • Compatible with a wide variety of sensors supporting simplified integrations
  • High safety and system availability through approved software and system design 
  • Suitable for environments with high methane gas concentration 
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Automation Systems

Eaton FHF-BT brings years of expertise in creating intrinsically safe automation systems. With our deep knowledge of machine safety, we offer comprehensive support for all your automation needs.

Our proven project management, backed by interdisciplinary know-how, ensures a personalized, time-saving approach that delivers sustainable results.

Our wide offering includes, but is not limited to:

  • Automation for Rotation Tipper
  • Main Water Pumping Station
  • Retractable Guiding Rail
  • High Pressure Pumps
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Features & Benefits

  • The Z51-ZM22 is a fully configurable and programmable intrinsically safe system 
  • Flexible system configuration allows for control over various technological processes
  • High-speed communication from the IEC 61131 programming system and Multiprog 5.X*

       

  • Color graphic display 5,7 ''
  • Increased flexibility with interface options of remote I/O's - Profibus, Ethernet, Modbus
  • Data transmissions by fiber optic cabling
  • Increased efficiency from remote access available
  • Eaton's FHF-BT SIMAS System 



    SIMAS is the first, fully integrated and IP based, voice, data, WiFi, interlock and automation system.

    The solution is an Ethernet-based automation, emergency stop and voice communication system which incldues WIFI for implementing challenging control processes in modern and productive mines.
    Find out more