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Services

Transmission and distribution substation design

Eaton combines decades of expertise with state-of-the-art solutions to help industrial customers and utilities improve reliability, drive efficiencies, reduce costs, and protect people and assets. Through our substation modernization design and build services, we enable our customers to meet growing demands, update infrastructure and achieve visibility to substation data for system management.

Design
Expert engineering support to ensure a proper and safe design
Build
Optimized project schedule for cost-effective system improvements
Maintain
Maximize uptime, reliability & safety with ongoing services

Core features

  • Engineering and consulting services focus on understanding your requirements and setting strategies to meet your business needs
  • Eaton’s turnkey engineers are a single-source for completion of your modernization projects, from upgrades to new facilities
  • Eaton’s service team is one of the largest and most experienced in the industry, with industry-standard software and advanced modeling and analysis capabilities 

Typical substation electrical design services

Engineers at a substation

Eaton’s engineering team offers the expertise, proven substation design experience and support structure to successfully complete your project, from substation design to system analysis and simulation. Typical substation electrical design services include:

  • Substation layout
  • Electrical equipment sizing and specification
  • Protection and control
  • Utility interconnection analysis
  • Ground grid analysis and design
  • Power quality improvements
  • Additional electrical engineering 
  • Regulatory approval 

See one customer’s design/build substation project

See how Eaton completed a design/build, full turnkey solution for substation modernization. With decades of experience, Eaton can create a custom, cost-effective design to meet project objectives for functionality, safety, budget and timing.

Turnkey solutions

Developing designs for new substations or optimizing existing ones is a huge undertaking from selecting equipment to equipment placement to regulatory compliance. Eaton’s turnkey solutions offers the expertise and resources to design and manage your entire project from start to finish, acting as a single point of contact throughout project execution.

Power System Studies

To ensure optimal system performance, personnel safety and compliance requirements, all changes to a utility system should begin with proper investigation and analysis. Eaton’s range of advanced electrical system studies offers utilities a focused and systematic approach to system changes, enabling you to enhance power system performance and identify potential problems.

Field services

When constructing or modifying electrical infrastructure, it is critical to verify that it will perform in accordance with the design plans and specifications. Eaton field services’ offer a national footprint with local field service engineers, ready to ensure the proper functioning of new or upgraded equipment at substations across the country.

Eaton’s engineering services team

Eaton’s engineering services team is dedicated to understanding your business so we can optimize your power system for safety, reliability and efficiency. As one of the largest and most experienced teams in the industry, we offer a comprehensive portfolio of services and solutions tailored for every stage of a power system’s life cycle. Eaton strives to create a zero-incident culture through the implementation of our safety policy including division safety managers and layered risk assessments. Our team has experience with electrical power distribution equipment from all leading manufacturers and stands ready to support you, 24/7, wherever and whenever you need us.
Specifications
Eaton brings new dimensions of expertise to help utilities improve reliability, drive operational efficiencies and reduce costs. Utilities rely on Eaton to assist them in protecting people and assets, processes and the environment with products and solutions that can enhance every aspect of their business—from safety to reliability. Whether it’s an investor-owned, municipal, cooperative or independent power producer, Eaton helps to modernize grids to incorporate new technology, upgrade existing technology and support daily system needs.  
Greenhouse

Providing a one-stop approach to coordinate two utility providers and incorporate existing generation for a large food grower’s expansion

Problem: Customer required a new power distribution system needing to incorporate existing generation and meet requirements of two utilities.

Solution: New equipment including 10/13.5MVA transformer, 15kV switchgear lineup, and six 13.8kV/400VAC unit substations with control, providing synchronization between existing generator and switchgear. The new construction project was split into three phases. The phase one power distribution system was planned, designed and built with consideration to future phase requirements, this is anticipated to significantly reduce lead times of future phases

Results: Eaton coordinated with utility providers while providing a cost-effective power distribution system, meeting current and future needs. Read the full story.

Substation aerial view

Eaton provided Paulding Putnam a design/build turnkey solution, providing new equipment, expanded maintenance areas and consistency for future growth

Problem: The customer needed to ensure interchangeability of installed equipment and spare parts as well as allow for future load growth considerations as well as eliminate the operational and maintenance restrictions caused by the current layout.

Solution: A consultative and turnkey approach to demo current equipment, design and construct a new 69kV/ 13kV substation, which would double the substation’s capacity. The new substation included a new 69kV circuit switcher, 12/20 MVA transformer, voltages regulators, reclosers and a standalone P&C house.

Results: An expanded substation with increased access to safely perform maintenance and consistency of design for ongoing fleet modernization. Read the full story.

Food and beverage facility substation

Eaton designed and built a new substation for a national food and beverage manufacturer’s facility concerned with downtime during expansion

Problem: How to address growing demand without causing disruptions and determining the best solution to enable growth in the manufacturing facility, while coordinating with local utility provider and complying with all standard requirements.

Solution: Eaton served as a “one-stop” shop and delivered a 69kv substation with two new step-down transformers, provisions for two future transformers and two full 5kV main-tie-to-main switchgear lines ups offering full redundancy to accommodate expected customer loads with provisions for future growth

Results: Eaton provided a new substation allowing autonomous switching of the transformers without calling the utility, improving safety. Angling the yard eliminated the need for an additional 69kV pole and lines, saving money and time. In addition, a custom protection house was fabricated and tested offsite and the provision for two future transformers significantly eases the customer’s engineering requirements allowing for potential future expansion of the facility. Read the full story.

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