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    Connectivity solutions

    Looking to select a connectivity? Take a look at Eaton's SmartWire-DT intelligent wiring system.
    SmartWire-DT intelligent wiring system

What are connectivity solutions?

A Connectivity Solution simplifies the connection of a sensor to the control system for which it is an input.

Standard connectors and cordsets
Standard connectors and cordsets

How does a Connectivity Solution work?

Standard connectors and cordsets make a simple connection to a sensor but may require a lengthy cable run to reach a remote I/O wiring point or the main control cabinet. 

To reduce the complexity and cost of overall machine and panel wiring, the SmartWire-DT system places the power and control signals for all of the devices in a machine control system on a single cable.  This cable initiates in the control cabinet as an 8-conductor flat cable.  At the edge of the control cabinet, the SmartWire-DT system transitions from the 8-conductor flat cable to a 5-conductor round cable with standard DC M12 barrel connectors, using simple transition adapters that mount through the panel wall. 

This round cable that runs outside the control cabinet and connects to remote I/O devices around the machine has five conductors, uses standard DC M12 barrel connectors, and is 300 V rated.  It is used outside the control panel to connect On Machine (IP69K washdown-rated) I/O modules to the SmartWire-DT system for use with peripherals such as sensors, enclosed pushbuttons, remote enclosed contactors, pneumatic and hydraulic valves, stacklights and other remote devices.  This single cable is used both to provide power to connected devices and to carry I/O signals.

Machine mountable I/O modules are connected as nodes on the SmartWire-DT network and allow standard or generic devices to be connected to the SmartWire-DT system. They can be connected anywhere around the machine with up to 2000 ft and 99 machine mount I/O modules possible with a single cable connection.
SmartWire-DT On Machine I/O
Connectivity solution: SmartWire-DT On Machine I/O

How to select a connectivity solution?

 

Deciding which connectivity system to select and which one is the correct for your application, can be a confusing task. However, the decision is important and there are some variables to consider when choosing the best system that feed all your needs.

Visit our page to learn how to select the right connectivity solution.

Connectivity Solution components

Field Wireable Connectors
Devices offer the ability to assemble custom length cables.  Used in combination with raw cabling offered in the Eaton portfolio.
Connection Splitters
Offer additional flexibility in letting two channels use the same input connection or splitting a single power channel to feed two separte devicesication
Industry Standard Cordsets
Including 7/8”, 1/2” UNF, M12, and M8 connectors for AC and DC applications in straight and right angle versions and in a variety of premolded lengths.  Some versions include built-in LED indication
Connectivity solution components

SmartWire-DT intelligent wiring system

Eaton’s SmartWire-DT is an intelligent machine wiring solution that reduces panel and machine wiring complexity by consolidating complex circuit wiring into a single cable. When assembling your machine, connecting components over SmartWire-DT is fast and simple both inside and outside the control cabinet.

SmartWire-DT on machine I/O connectors

I/O Modules for 1-4 connections
Digital and Analog modules support both input and output devices.  Other modules are designed for inputs from rotary encoders and RTD temperature sensors.
I/O Modules for 4-16 connections
Digital modules are configured to use bus power or accept external power to offer additional controls design flexibility
Types of SmartWire-DT I/O modules

Why would you choose a Sensor Connectivity Solution?

Standard Connectivity components

  • Versatile, flexible, easy to adapt to a full range of sensors
  • Versions available in M8, M12, 1/2”, and 7/8” industry-standard connector styles

SmartWire-DT On Machine I/O system

  • Very robust and survivable
  • Integrated 24 Vdc power and communications with single 5-conductor cable using standard DC M12 connectors
  • Digital I/O modules available in single connector and dual connector versions
  • Single-connector versions offer up to 2 I/O channels and dualconnector versions offer up to 4 I/O channels using standard M12 splitter accessories
  • Versions with configurable I/O channels allow for selection as input, output or combination
  • Integrated with in-panel SmartWire-DT system including auto-addressing feature
  • 360-degree viewable indicator LEDs provide status of I/O channels
  • IP69K washdown enclosure rating
  • Bolt-pattern or c-clip mounting options
  • Accessory for active monitoring of the health of unused channels
  • Simple panel transition adapters

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