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Understanding sensors and limit switches

Eaton offers sensor solutions in inductive, photoelectric and capacitive designs, as well as mechanical limit switches, proximity sensors and even electrical current/voltage switches. Regardless of whether the application is in the machine building sector, packaging technology, the food industry or materials handling, Eaton sensor solutions are used wherever target positions have to be measured accurately and reliably.

What is a sensor?

Sensors are devices that sense the presence or absence of objects. The sensors gather information and convert it into a signal that can be read and/or seen by an observer or a piece of equipment.

Sensors are used in everyday applications such as cars, machines, manufacturing and robotics, and perform several functions.

A sensor can be thought of as an automatic switch. In a factory, a sensor can be used to detect a problem on the production line and stop the process automatically. No human intervention is necessary. 

photoelectric sensor in action

E50 NEMA limit switch

Our e50 limit switch is tough enough to thrive in extreme conditions and harsh environments. Install a sample E50 limit switch on your equipment and cycle it with all you got. See for yourself how it thrives in the harshest environment.

Learn more about specific sensors and limit switches

mechanical limit switches

Limit switches

Mechanical limit switches are contact sensing devices widely used for detecting the presence or position of objects in industrial applications. 

The term limit switch is derived from the operation of the device it-self. As an object (or target) makes contact with the operator of the switch, it eventually moves the actuator to the "limit" where the elec-trical contacts change state. 

A safety interlock switch is able to reliably monitor and protect protective guards, doors and covers.  Keys or coded actuators make the devices especially tamper-proof. Compliance with various standards makes the devices ideal for integration into machine development processes in line with international machinery safety requirements.

photoelectric sensors

Photoelectric sensors

Photoelectric sensors use light to detect the presence or absence of an object. 

The main advantages of photoelectric sensors are noncontact sensing of objects and greatly extended sensing ranges. Photoelectric sensors come in several product types designed to meet a wide range of different requirements. We have compiled information to help you choose the right photoelectric sensor for your needs.

 

proximity sensors

Proximity sensors

Proximity sensing is the technique of detecting the presence or absence of an object with an electronic non-contact sensor. There are capacitive proximity sensors and inductive proximity sensors.

Capacitive proximity sensors are designed to detect both metallic and nonmetallic targets. They are ideally suited for liquid level control and for sensing powdered or granulated material.

Inductive proximity sensors are sensing devices that detects metal targets using electromagnetic energy. They are immune to dirt and grease which makes them ideal for adverse environmental conditions 

 

Built sensor tough!

Download our guide to Eaton's complete line of sensing technologies.

Power sensors

Power sensor measures either current or voltage and provides output on monitored parameter levels to a control system. 

Current sensors are capable of measuring both AC and DC current, in order to monitor power use and provide diagnostics for electrically-powered equipment.  Applicable on nominal circuits of 120V, 240V and 480V, Voltage Sensors provide a fully isolated analog output proportional to rated nominal voltage in both sinusoidal and non-sinusoidal (variable frequency) situations.

mechanical limit switches

Connectivity solutions

A connectivity solution simplifies the connection of a sensor to the control system for which it is an input. 

Connectivity solutions may include standard connectors and cordsets that make a simple connection to a sensor but may require a lengthy cable run to reach a remote I/O wiring point or the main control cabinet.

The best sensor for the job is ...

The sensor applications within the guide range from basic problems to complex problems that can be solved only with specific sensors from Eaton’s electrical sector. Which sensor is the right one for your application? Find out.

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